Workwear Buttons – How to Choose Durable Buttons

Polkom
Workwear Buttons – How to Choose Durable Buttons

Workwear buttons must withstand frequent high-temperature washing, tumble drying and industrial ironing without deforming, breaking or losing colour. Most often urea (UF) buttons are chosen for jackets, shirts and trousers, metal buttons and eyelets for heavy-duty clothing and snap buttons where quick fastening is the goal. The choice depends on the washing process, the fabric and the risks in the workplace.

What stresses buttons on workwear

A fashion garment is washed a few dozen times over its whole life. A work garment can go through hundreds of cycles, often in an industrial laundry. There are several kinds of stress:

  • Heat – washing at 60–90 °C, tumble drying, steam tunnel finishers.
  • Chemicals – strongly alkaline detergents, bleach, degreasing agents.
  • Mechanical – knocks in the drum, friction against other garments, strain when fastening with gloves on.
  • Working environment – oils, solvents, dust, friction against machines and furniture.

A button that is ideal for a women’s blouse can crack, yellow or come off within the first few months in such an environment.

Workwear buttons – materials and when to use which

MaterialStrengthsSuitable for
Urea (UF)Does not soften with heat, hard, stable colourJackets, shirts, trousers, aprons, uniforms
Melamine (MF)Even higher resistance to steam and detergentsRental clothing, industrial laundries
Metal (brass, plated steel)High mechanical strengthOveralls, heavy trousers, denim
Snap buttonsQuick fastening, no buttonholeWork jackets, outer jackets, aprons
PolyesterLow price, many coloursWorkwear with moderate washing

For most workwear manufacturers, the starting point is urea buttons: they combine heat resistance, a reasonable price and a classic look. For heavy-duty clothing consider metal buttons, and for quick dressing snap buttons.

When metal is not a good idea

In some environments metal parts are undesirable – for example when working with electrical installations, in the food industry, where a detached metal part is a risk to the product, or for clothing that will pass through a metal detector. Urea or another non-metallic material is then more appropriate. Check the client’s requirements and the applicable standards for protective clothing.

Workwear button sizes

Work garments usually use larger buttons than fashion garments, because they are fastened quickly and often with gloves on.

PositionSize in lignesApproximately in mm
Work shirt – front18L–20L11.5–12.7
Pockets and cuffs18L–24L11.5–15.2
Work jacket – front24L–32L15.2–20.3
Trousers – waistband24L–28L15.2–17.8
Outer jacket and parka32L–40L20.3–25.4

1L = 0.635 mm. The buttonhole length is calculated as the button diameter plus its thickness, and on workwear another 1–2 mm is added to make fastening easy.

Shape and design of the button

  • Thick, rounded rim – less risk of chipping and of cutting the thread.
  • Four holes – better load distribution than two holes.
  • Recessed centre – the thread is protected from friction.
  • Shank button – for thick fabrics where the button needs to “sit” above the fabric.
  • Dark, saturated colours – hide dirt and wear better than white.

Sewing on: half of the durability

Even the strongest button falls off if it is sewn on poorly. With workwear, pay attention to:

  1. The thread – polyester or poly-cotton (core-spun) of a suitable thickness.
  2. The number of stitches – more stitches than the standard for fashion garments.
  3. The shank – wrapping under the button on thick fabrics so the thread does not wear through.
  4. Reinforcement – a fusible interlining or a small backing button on the inside at high-stress points.
  5. Control – a pull-off test on samples from every batch.

Common mistakes when choosing

  • choosing a button by its look, without information about the washing programme;
  • too small a size on clothing that is fastened with gloves on;
  • white buttons on clothing washed with aggressive detergents that must look immaculate;
  • mixing suppliers and materials in one run, so that the shade differs;
  • skipping a sample test before the large order.

Buttons by type of work garment

Work jackets and outer jackets

The front often has a zip and a placket, and the buttons are on the pockets, cuffs and placket flap. Urea in 24L–28L with a thick rim is the standard solution; on heavier fabrics shank buttons are also used.

Work trousers and overalls

The waistband and straps carry the greatest load. Here metal buttons and eyelets are preferred, while urea is suitable for pockets and openings.

Aprons and shirts for service staff

These garments are washed almost daily and ironed. Urea in 18L–20L keeps its appearance and leaves no marks when ironed.

Logo and corporate colour

Workwear often carries the company identity. Urea buttons can be made in a colour matched to a fabric sample or to Pantone, and with an engraved logo. It is a discreet way to brand clothing that does not wash off.

Workwear buttons from Polkom

Polkom is a Bulgarian manufacturer of accessories for fashion, furniture, footwear and bags from Sofia with over 30 years of experience. We supply urea, metal and snap buttons to workwear manufacturers throughout the EU and make samples and logo orders quickly. Describe the garment, fabric and washing process in a request for a quote.

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FAQ

Frequently asked questions

Which buttons should I use on work clothes washed at 90 degrees?
For regular washing at 90 °C, choose thermosetting buttons – melamine or quality urea with a more solid profile – or metal buttons with a corrosion-resistant finish. Polyester is not suitable for such a process. Before production, test a sample on the actual fabric with the laundry’s programme, including drying and ironing.
Urea or metal buttons for workwear?
Metal buttons are more resistant to mechanical stress and suit overalls and heavy trousers. Urea is lighter, does not conduct electricity, does not rust and does not trigger metal detectors, so it is preferred for jackets, shirts and clothing for the food industry. Often both types are combined in one garment depending on the position.
How do I stop buttons falling off work clothes?
Use strong polyester thread, increase the number of stitches and make a thread shank on thick fabrics. At high-stress points, reinforce with interlining or a backing button on the inside. Choose four-hole buttons with a rounded rim that does not cut the thread. Carry out a pull-off test on samples from every batch.
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