Post Length and Fabric Thickness for Snap Buttons

Polkom
Post Length and Fabric Thickness for Snap Buttons

The length of the rivet post, prongs or tube of a snap button must match the fabric thickness at the setting point: short prongs or a short base for thin fabrics, long ones for dense and multi-layer areas. If the element is too short, the snap does not grip and pulls out; if it is too long, it bends, puckers the fabric and does not sit firmly. That is why, when ordering, you should state not only the cap diameter but also the fabric thickness – including all the layers under the snap.

Which element passes through the fabric

In the different systems a different part passes through the fabric – so “length” means different things:

  • Prong snaps (with prongs) – the prongs of the top part and of the bottom ring pass through the fabric without cutting it.
  • 54 and 61 systems – the tube of the bottom part (the post base) passes through the fabric and is rolled into the cap or the stud.
  • Special systems with a rivet post – the bottom part is a rivet post (aluminium on some styles), suitable for leather and dense materials.
  • Screw style – the stud is screwed into a hard base, with a short or long screw.
  • Sew-on styles – have no element passing through the fabric; they are sewn on through the holes.

Post length and fabric thickness: styles with long and special elements

The Polkom catalogue explicitly states which styles have a version with long prongs, a rivet post or a screw. The table brings them together in one place.

CodeStyleElementSizes (mm)When it is used
PR-10Open ringstandard or long prongs – depending on fabric thickness6.8; 7.2; 7.8; 8.2; 9.5; 10.5; 11.5; 12.5; 15; 17; 21shirts, bodysuits, knitwear, denim shirts, children’s clothing
PR-11Open ring with long prongslong prongs, grip thicker layers6.8; 7.8; 9.5; 10.5; 11.5; 15denser knitwear, multi-layer areas, workwear
PR-20Closed metal capalso with long prongs for dense fabrics7.5; 8.5; 9; 10; 11.5; 12; 12.5; 16; 18; 22shirts, bodysuits, knitwear, children’s clothing, jackets
PR-40Mother-of-pearl capalso with long prongs7.5; 8.5; 10; 10.5; 11.5; 12; 12.5; 15; 17; 21shirts, bodysuits, knitwear, denim shirts, babywear
S54-5054 Alfacaps: standard, long, flat and coin type12.5; 14; 15; 17; 20jackets, denim jackets, trench coats, coats – heavy fabrics
SP-30With rivet post and 54 capthe bottom part is a rivet post10.5 – 30coats, trench coats, leather goods
SP-40Heavy-duty system with aluminium rivet postaluminium rivet post; mini with 54 cap, large with 61 cap13; 13.3; 13.5jackets, denim jackets, trench coats, coats
SP-60With coin-type prong cap and rivet postprongs and rivet poston requestjackets, denim jackets, trench coats, coats
H61-7061 with screwstud with short or long screw15hard bases – wood, plastic; tarpaulins, covers, upholstery

The exact element length for each version is confirmed on request and after a trial setting on your fabric – not “blindly” from a table.

Prong snap button PR-11 with open ring and long prongs for dense knitwear
PR-11 – open ring with long prongs, 6.8–15 mm

How to determine the thickness at the setting point

The mistake is most often not in the snap but in the fact that only one layer of fabric was measured. Measure the area as it will be in the finished item:

  1. Prepare a section with all the layers – face fabric, lining, interfacing or reinforcing tape.
  2. Check that there is no seam or hem at that point – a difference in thickness under the snap is a common cause of problems.
  3. Press the layers together lightly, as the press will, and measure the total thickness.
  4. Measure the two sides of the closure separately – the placket with the cap and the placket with the stud often have a different number of layers.
  5. With knitwear and stretch fabrics, bear in mind that reinforcing with interfacing or tape increases the thickness.

Signs of the wrong length

SymptomLikely causeSolution
The prongs do not grip the fabricfabric too thin or too stretchy, short prongslonger prongs, reinforcement with interfacing, trial setting
The cap spinsinsufficient pressure, fabric thicker than plannedlonger base, adjustment of the force
The prongs bend inwards or outwardswrong die, incorrect impact force, off-centre die; on thin fabric – also prongs that are too longa suitable die for the size, adjusting the force and shorter prongs
The fabric puckers around the snapthe fabric was not taut during setting, excess element lengthkeeping the fabric taut, a shorter version
Failed pull testincorrect prong length, thin material, wrong combinationtrial setting and test before the run

Element too short

The snap looks set but does not hold – at the first sharp opening it pulls out, and the cap spins. This is especially dangerous on children’s clothing, where the snap must not come off.

Element too long

The excess length has nowhere to go: the prongs bend unevenly, the tube rolls out crookedly, the fabric puckers and the snap stands “on a stalk”. Sometimes edges can also be felt on the inside.

Snap button SP-30 with rivet post and 54 system cap for leather and coats
SP-30 – the bottom part is a rivet post, for leather and dense materials, 10.5–30 mm

Dense, leather and hard bases

When the fabric is very dense – denim, wool, oilcloth, leather – the standard base of the 54 system is often not long enough. The options are:

  • 61 system – the sturdier system for heavy fabrics;
  • S54-50 Alfa with long cap – for jackets and denim within the 54 system;
  • SP-30 and SP-40 with a rivet post – for leather, coats and trench coats;
  • H61-70 with a short or long screw – when the base is wood, plastic, tarpaulin or upholstery and a press cannot be used from below.

If you do not want to take risks with thickness on delicate or multi-layer items, the alternative is sew-on snap fasteners – they are sewn on and do not depend on the length of an element.

Snap button H61-70 from the 61 system with short or long screw for hard bases
H61-70 – stud with short or long screw, 15 mm

Trial setting and test

The surest way to choose the right length is a trial setting on the actual fabric, with all the layers. A practical sequence:

  1. Prepare fabric samples for both sides of the closure.
  2. Set snaps with two length versions – standard and long.
  3. Close and open them repeatedly and check whether the cap spins.
  4. Do a pull test – spring systems must withstand at least 90 N, and the holding force must be at least 15 N for 10 seconds.
  5. Wash the sample and repeat the check.

Send us fabric samples (a mock-up) – we will do a trial setting and recommend the style, prong length and press setting. If needed, we prepare a technical sheet with setting instructions for your fabric.

Inquiry to Polkom

Polkom is a manufacturer of accessories for fashion, furniture, footwear and bags with over 30 years of experience. Send us via the contact form the style code, size, fabric type and thickness and the number of layers – we will recommend the right length and send a sample and a quote. Price, minimum quantity and lead time – on request. All styles are in the snap buttons category.

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FAQ

Frequently asked questions

How do I know what prong length I need?
Measure the total thickness at the setting point with all the layers – fabric, lining, interfacing – lightly pressed together. Short prongs are for thin fabrics, long ones for dense and multi-layer areas. The surest way is to send a fabric sample for a trial setting.
Which snap buttons have long prongs?
PR-11 is an open ring with long prongs for denser knitwear, multi-layer areas and workwear. PR-10 is available with standard or long prongs, and PR-20 and PR-40 also have a long-prong version.
What happens if the base is too short?
The snap looks set, but the cap spins and it pulls out when opened sharply. The solution is a longer base and adjusting the press force. With thin and stretchy fabrics, reinforcing with interfacing or tape also helps.
Which snap button is for leather or very dense materials?
For leather and dense materials, SP-30 with a rivet post and 54 cap, SP-40 with an aluminium rivet post and the 61 system are suitable. For fixing to wood, plastic, tarpaulins and upholstery there is H61-70 with a short or long screw.
Can we choose the length without a trial setting?
It is not recommended. The fabric thickness in the finished item often differs from that of a single layer. A trial setting with a pull test and washing shows whether the length is right before the run starts.
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