Types of Patches for Clothing – Embroidered, Woven, Printed, PVC and Leather: Comparison and How to Choose

Polkom
Видове нашивки за дрехи – бродирани, тъкани, печатни, PVC и кожени: сравнение и избор

There are five main types of patches for clothing: embroidered, woven, printed, PVC/silicone (rubber) and leather, including faux leather. An embroidered patch is textured and classic. A woven patch reproduces fine detail and is thin. A printed patch reproduces photos and gradients. A PVC patch is soft, waterproof and has 3D relief. A leather patch gives a premium look to denim, caps and bags. The choice depends on the logo design, the garment material and how it will be washed and worn.

Comparison of patch types

TypeDetailLook and feelDurabilityTypical use
EmbroideredMedium – thick linesRaised, texturedHighUniforms, jackets, caps, club emblems
WovenHigh – small textFlat, thin, flexibleHighShirts, T-shirts, sweatshirts, childrenswear
PrintedVery high – photos, gradientsSmoothMedium to highComplex logos, events, limited runs
PVC / siliconeMedium – clean outlinesSoft, rubbery, 3D reliefVery high, waterproofSportswear and outdoor, backpacks, workwear
Leather / faux leatherMedium – debossed or engravedNatural, premiumHigh with proper careDenim, caps, bags, outerwear

Embroidered patches

The logo is embroidered onto a fabric base. The threads give volume and depth, so an embroidered patch is the classic choice for uniforms, jackets and caps. The limitation is very small detail. Text below 4–5 mm is hard to read. The price depends mainly on the stitch count, i.e. on the size and density of the embroidery. There is more on this in the article what determines the price of embroidery.

Woven patches

Woven patches are made on jacquard looms with very fine threads. This produces fine lines and small text that embroidery cannot achieve. The patch is thin and light and does not weigh down knitwear. There is a detailed comparison with printed patches in the article woven or printed patches.

Printed patches

The design is printed onto a satin or polyester base, most often by sublimation. Printing suits photos, illustrations and many colours. It is a good solution for events, collaborations and limited runs where the logo is colourful and complex.

PVC and silicone patches

PVC and silicone patches – often called rubber patches – are moulded. They are soft, flexible, resistant to water and abrasion and allow multi-level relief. That is why they are used on sportswear, outdoor clothing and workwear, as well as on backpacks. See our silicone labels for more examples.

Leather patches

A leather patch, most often on the waistband of jeans or on a cap, carries the logo by debossing, engraving or printing. It is made from genuine or faux leather. Genuine leather develops a patina over time, while faux leather is more stable in the wash. You will find styles in our leather labels section.

Attachment methods

  • Sew-on – the most reliable attachment, suitable for all types.
  • Iron-on – adhesive on the back, activated with a heat press. Fast in production, but for frequent washing it is best combined with stitching.
  • Hook and loop (Velcro) – interchangeable patches for uniforms and tactical clothing.
  • Self-adhesive – for packaging, bags and promotional items, not for garments that are washed.

How to choose the type of patch

  1. Look at the logo. Fine lines and small text – woven. A photo or gradient – printed. Volume and texture – embroidered. 3D relief – PVC.
  2. Think about the garment. Thin knitwear needs a light patch. Denim and leather can take a heavy one.
  3. Think about washing. For frequently washed garments and sportswear, PVC and woven patches are the most durable.
  4. Think about positioning. Leather and embroidery look more premium, PVC looks sportier.

Size, shape and border

The patch size is determined by its position. Chest and sleeve patches are usually 5–10 cm wide, cap patches 4–7 cm, while patches for the back of a jacket can be much larger. The shape can be rectangular, round, a shield or cut to the logo outline. On embroidered and woven patches the edge is finished with a merrow border or laser cut. A merrow border is more classic and does not fray. Laser cutting allows complex outlines and a thin edge.

Pay attention to the base colour too. A patch in the fabric colour looks discreet. A contrasting base turns the logo into a focal point. On PVC patches the colours are moulded separately and matched to Pantone.

Minimum order, sample and lead time

The minimum order is generally 1,000 pcs per model. The sample depends on the type of patch and usually costs around 50–100 €. For PVC and debossed leather patches a mould or block is made. After approval, production takes 10–20 days. Send your logo in any format, ideally PDF or vector, together with the size and attachment method.

Polkom – manufacturer of custom logo patches

Polkom is a manufacturer of labels and accessories with over 30 years of experience. We make custom patches to your design – woven, printed, embroidered, PVC and leather, with OEKO-TEX® certification for all products. Send a request for a quote or sample and we will recommend the best type for your logo.

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FAQ

Frequently asked questions

Which type of patch is the most durable?
PVC and silicone patches are the most resistant to washing, water and abrasion, followed by woven and embroidered patches. A leather patch is also very durable if the leather is cared for properly. Printed patches are good, but with very intensive use the colours may fade sooner.
What is the difference between an embroidered and a woven patch?
An embroidered patch is raised and textured, because the logo is embroidered onto a base with thicker threads. A woven patch is flat and thin, made on a jacquard loom, and reproduces much finer detail and small text. Woven suits knitwear better; embroidered suits jackets, caps and uniforms.
Can patches be ironed on?
Yes, most woven, printed and embroidered patches can have an iron-on backing that is activated with a heat press. For garments that are washed often, we recommend adding stitching as well. PVC and leather patches are usually sewn on.
What is the minimum order for custom logo patches?
The minimum is generally 1,000 pcs per model. The sample depends on the type of patch and costs around 50–100 €, and production takes 10–20 days after approval. The exact terms are confirmed in the quote according to type, size and attachment.
Custom offer
Looking for a specific model, colour or size?

Send us an inquiry with a description or photo – you will receive an offer, samples and a production lead time.