Woven Label Artwork – How to Prepare the File

Polkom
Дизайн за тъкан етикет – как да подготвите файла

Woven label artwork is prepared as a vector file at actual size, with fonts converted to outlines, colours as Pantone and clearly marked seam and fold margins. The more complete the file, the faster the technical design for the loom is made and the closer the sample comes to what you intended. Below is the practical checklist.

Woven label artwork – what the file should contain

  • The logo and text in vector format.
  • The label outline at actual size.
  • Marked fold lines and seam zones.
  • Colours with Pantone codes.
  • A note on the weave type, cut and fold, if you have already decided.

File format

FormatSuitable?Note
AI, EPSyespreferred; fonts in outlines
PDF (vector)yesexported from vector software, not scanned
SVGyescheck there are no embedded raster images
PNG, JPGconditionallyonly in high resolution; the artwork will be redrawn
Screenshot, phone photonofor reference only, not for production

Size: work at 1:1 scale

The most common mistake is a logo designed for screen that is then "shrunk" to the size of the label. Draw the label outline in millimetres and place the logo inside at actual size. You will immediately see whether the text is legible. If the label will be folded, draw the total length and fold lines so it is clear which part remains visible.

Margins and safe zone

Leave free space between the logo and the edges of the label. With folded ends the fold takes up part of the length, and when sewn around the perimeter the seam runs a few millimetres from the edge. The logo must not touch these zones. Safe practice is to leave at least a few millimetres of clear margin on each side; the manufacturer will confirm the exact value for the fold.

Typefaces and lines

  • Convert fonts to outlines – otherwise the file may open with a different typeface.
  • Avoid very thin typefaces – thin strokes disappear in weaving.
  • Check the serifs – fine serifs are lost in a standard weave; if needed, use high definition.
  • Do not use a font stroke instead of a bolder weight – a thin stroke breaks up.
  • Open up the letter spacing – with tightly set letters the gaps may close.

Colours

Specify each colour as a solid Pantone colour, without transparencies or gradients. Include the background colour too – it is also a label colour. If you have no Pantone, send a physical sample. Do not rely on RGB or HEX codes, because they describe light on a screen, not thread.

A label version of the logo

If your brand has a complex logo, it is worth creating a separate "label" version – just as many brands have a separate icon for social media. This version is simplified: thicker lines, fewer elements, no small slogan, sometimes just the initials or the mark without the name. It is used on woven labels, patches, metal logo plates and embroidery – anywhere the size is small and the technology does not allow fine detail.

If you work with a designer, give them the actual size of the label and ask them to check the logo on a 1:1 printout. If the text is hard to read on paper, it will be even harder to read woven. This simple check takes a minute and saves a sample that does not work.

Double-sided labels and the back

With centre-fold labels the two halves can have different content – a logo on one side and a website or "Made in" on the other. Draw both sides and indicate which is the front. Remember that the back of a woven label shows a mirrored, "negative" version of the design – this is normal and not a defect.

Checklist before sending

  1. Vector file, fonts in outlines.
  2. Label outline at actual size in millimetres.
  3. Fold lines and safe margins.
  4. Pantone codes for all colours, including the background.
  5. Minimal text, checked at 1:1 scale.
  6. Weave type, cut and fold (or a request for a recommendation).
  7. Approximate quantity and number of variants.

The most common problems in files we receive

  • A logo inserted as a raster image in a PDF – it looks vector but is not.
  • A missing font, automatically substituted on opening.
  • Colours in CMYK that do not match the brand Pantone.
  • The logo at billboard size, with no indication of the actual label size.
  • Several versions of the logo with no indication of which is final.

Each of these problems lengthens preparation, because it requires extra correspondence. A quick check before sending saves days.

Variants and series

If you will have several variants – different ground colours, a children's line, a separate label for accessories – prepare them in one file, each on a separate artboard, with a clear name. The manufacturer can then assess them all at once and you can order samples at the same time. It is good to design the care label and the hang tag in the same file too, to check the unified style.

What you will receive from the manufacturer

Once it receives the file, the manufacturer prepares a technical design for weaving and, if needed, sends a visualisation with suggested corrections: thickened lines, enlarged text, merged colours. Review these corrections carefully – they are the reason the label looks good at actual size. After approval a sample is made.

Design help from Polkom

If you do not have a ready file, Polkom can adapt your logo for weaving. As a manufacturer of woven labels with over 30 years of experience, we know which details survive on the loom and which do not. Send an inquiry with your logo and we will come back with a proposal.

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FAQ

Frequently asked questions

In what format should I send the logo for a woven label?
Ideally the logo should be in vector format – AI, EPS, SVG or vector PDF, with fonts converted to outlines. A vector file allows the logo to be scaled precisely and redrawn for weaving without loss of detail. If you only have PNG or JPG, send the highest resolution, but bear in mind that it will be redrawn.
Can I send the colours as HEX or RGB?
You can as a reference, but it is not reliable. HEX and RGB describe a colour on screen, which depends on the monitor. Threads are matched to Pantone or a physical sample. If you have no Pantone, send a piece of fabric, thread or printed card in the desired colour and approve the colour from a sample.
Why does the back of a woven label look different?
The back of a woven label shows the threads that are not part of the front design in that area. That is why the back shows a mirrored and often negative version of the design, with a coarser structure. This is normal and part of the technology. If the back will be visible, discuss the possible options with the manufacturer.
Custom offer

Looking for a specific model, colour or size?

Send us an inquiry with a description or photo – you will receive an offer, samples and a production lead time.